Custom Mailer Boxes

Why Choose Dotline Packaging’s Custom Mailer Boxes?

• Premium Durability: Crafted from high-strength B-Flute or E-Flute corrugated cardboard, our boxes are engineered to withstand shipping demands while supporting 1–40 lbs of product weight. Choose the perfect thickness for your needs, ensuring your items arrive in pristine condition.
• Eco-Friendly Excellence: Made from 70% recycled materials and 100% recyclable, our boxes are FSC-certified and printed with carbon-neutral Algae Ink™ for a sustainable, guilt-free packaging solution. We’re committed to reducing your environmental footprint without compromising quality.
• Vivid, High-Definition Printing: Our state-of-the-art CMYK digital printing with UV-cured inks delivers vibrant, lithographic-quality designs with no color restrictions. Opt for our exclusive LuxeGloss™ finish for a glossy, premium look or SoftMatte™ for a sophisticated, tactile feel.
• Fully Customizable Design: Transform your vision into reality with our intuitive 3D Design Studio, offering real-time previews of your box from every angle, including interior printing for a luxurious unboxing experience. Upload your artwork or use our professional dieline templates for seamless design in Adobe Illustrator or Photoshop.
• No Minimums, Maximum Flexibility: Order as few as one box to test your design or scale up for bulk orders with competitive pricing. Our low MOQs make us the perfect partner for startups, small businesses, and large brands alike.
• Lightning-Fast Turnaround: Get your boxes in as little as 5–7 business days with our rush production option, or 8–12 days for standard orders. Free 3D digital proofs are delivered within 24 hours, ensuring your design is pixel-perfect before printing.
• Tailored Sizes for Every Need: Select from a wide range of stock sizes optimized for USPS and FedEx shipping rates, or create custom dimensions (Length: 3”–25”, Width: 2”–25”, Depth: 1”–15”) to fit your products perfectly, minimizing shipping costs and filler materials.
• Premium Add-Ons: Elevate your packaging with exclusive features like foil stamping, embossing, Spot UV coating, or our signature Anti-Scratch Lamination for a flawless, professional finish that stands out on retail shelves or in the mail.
• Hassle-Free Experience: Our dedicated packaging specialists guide you from concept to delivery, offering free design consultations and a 100% satisfaction guarantee. If you’re not thrilled with your boxes, we’ll make it right with reprints or refunds.

Perfect for Every Industry

From cosmetics and jewelry to gourmet foods and tech gadgets, our custom mailer boxes are designed to meet the unique needs of your brand. Create retail-ready gift boxes, subscription boxes, or e-commerce packaging that tells your brand’s story and captivates your customers. Our boxes are ideal for:

• E-commerce: Durable, stylish packaging that arrives ready to impress.
• Subscription Boxes: Enhance subscriber excitement with personalized designs.
• Gift & PR Boxes: Make every unboxing a shareable moment with luxurious finishes.
• Retail Displays: Command attention with vibrant, high-quality prints.

Customer-Centric Process

1. Design with Ease: Use our 3D Design Studio to create or upload your artwork, or let our expert designers craft a bespoke design for you.
2. Preview & Perfect: Receive a free 3D digital proof within 24 hours to review every detail, ensuring your vision is flawlessly executed.
3. Fast Production & Delivery: Your boxes are printed and shipped from our USA-based facility, arriving flat for easy assembly. Free standard shipping on all orders over 100 units.
4. Satisfaction Guaranteed: Our clients rave about our quality and service. “The custom mailer boxes elevated our brand’s unboxing experience to a whole new level!” – Sarah T., Boutique Owner.

Sustainability Meets Style

At Dotline Packaging, we believe premium packaging shouldn’t cost the earth. Our eco-friendly materials and sustainable printing processes ensure your brand stands out while staying kind to the planet. Pair your mailer boxes with our custom tissue paper or eco-friendly tape for a cohesive, environmentally conscious presentation.

Get Started Today

Ready to create packaging that wows? Visit our website to explore our 3D Design Studio, request a free sample, or contact us at +1 (646) 760-4039 or order@dotlinepackaging.com for a personalized consultation. With Dotline Packaging, your brand’s story starts with the box.

Get your quote now and make every delivery a brand experience that sparks joy and loyalty.